Overhead Crane Inspection Checklist

Overhead cranes, overhead crane repair silent giants of construction, transport and lift vital materials that propel projects forward. But to work safely, these machines must be carefully inspected. Regular visual and operational inspections reveal mechanical issues before accidents occur, reduce expensive downtime and cultivate a culture of proactive safety.

There are several different types of crane inspections:

A full, written, annual (periodic) inspection, conducted at least every 12 months by a qualified professional. This inspection evaluates structural integrity, parts and components that are subject to normal wear, and compliance with OSHA standards.

Frequent inspections, also referred to as pre-shift inspections or daily safety checks, are visual and operational assessments of the hoist and crane equipment by the operator before shifts begin. This includes confirming that the crane or hoist has not been tagged with an out-of-order label; all control device markings are clearly visible and aligned; the hook is free from cracks, gouges and distortion; wire rope and load chain parts are not twisted; rated load indicators are clearly marked and functioning properly; and travel limits function correctly.

Other elements of a frequent inspection include verifying that the hoist lower limit switch trips during operation, ensuring that the crane and its operating mechanisms are clear from obstructions; and that the hoist upper/lower limits stop the lifting or lowering motion of the hook block before striking any part of the crane or runway. The crane and its operating mechanisms should also be lubricated and well-maintained with no leaks or excessive wear, and the controls should operate smoothly and without binding.

“Champion Hoist & Crane of San Antonio

11335 Hatchet Pass Dr, San Antonio, TX 78245
210-978-0975